ProMach is your partner from start to finish. Our product brands are grouped into distinct business lines that make the most sense to our customers, covering every function of the packaging line: Filling & Capping, Flexibles, Product Handling, Labeling & Coding, End of Line, and Pharma.
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Waterfall Cap Sorting
Request More Information ›PackWest waterfall cap sorting systems, also referred to as cap elevator sorter feeders, consistently deliver proven, dependable, and budget-friendly performance. They are easy to operate and maintain, and they are designed to provide years of hassle-free operation. PackWest inline capping systems configured with waterfall cap sorting systems are a great choice for:
- Screw-on and snap-on caps whose width is greater than their height
- Speeds up to 300 cpm
- Production lines running multiple containers and closures
- Space constrained line layouts
Our inline screw-on and snap-on capping systems are affordable and easy and inexpensive to maintain compared to other capping systems. Container and cap changeovers are simple and frequently require no tools to complete. When required, a single tool is all that is needed.
PackWest inline screw-on and snap-on capping systems with waterfall cap sorters are ideal for:
- Applying round continuous thread closures to cylindrical, square, rectangular and oval containers, with or without handles
- Applying round snap-on or press-in closures to cylindrical, square, rectangular and oval containers, with or without handles
- Speeds up to 300 cpm (18,000 cph)
- Closure diameters from 1.1” (28 mm) to 5.3” (135 mm)
- Container heights from 2.0” (50 mm) to 15.0” (381 mm)
- Container diameters from 0.5” (12 mm) to 9.9” (175 mm)
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Waterfall cap sorting systems include cap hoppers integrated with cap elevator sorters that supply sorted caps to the capper
When supplied with a PackWest inline capper, PackWest cap handling components offer unmatched performance because they are designed and configured to work seamlessly together to deliver dependable performance
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PLC machine control with full color HMI touchscreen
Intuitive HMI makes machine operation and troubleshooting easy for operators
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Recipe driven repeatability
Operating parameters stored as recipes for every cap and container make start-ups and changeovers simple and consistent
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Fast, simple container and cap changeovers
Cap and container changeovers can be completed in twenty minutes or less
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Universal cap escapements
Easily adjustable, toolless cap escapements facilitate fast cap diameter changeovers and reduce the cost of change parts
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Each spindle includes an easily adjustable torque clutch
Assures accurate, gentle, consistent and reliable cap application torque
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Set-up fixtures & gauges are standard equipment
Easy to use guides help operators complete machine set-ups consistently and repeatably which eliminates downtime coming out of changeovers
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Minimal or no capper change parts required
Multiple caps and containers can run on the same fully adjustable escapement change parts
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Quick change elevator belt cleats
Sorter/elevator belt cleats can be removed and replaced for different cap sizes quickly and easily
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Inline, linear footprint
Capper design enables easy access to all key components with access from both the operator and back sides of the machine
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Fully upgradeable in the field
Multiple machine components can be added and installed in the field including two additional spindles for 6-spindle models to increase production speeds
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Dedicated, single-cap escapements
Ideal for maximum production speeds and caps that require precise pick-off placement on containers
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Forward or reverse rotation of first capping spindles
Ideal for correctly starting the torquing process for certain screw-on cap thread and container neck finish combinations
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Dual container gripper belts
Ideal for secure handling of tall, tapered or contoured containers
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Multiple waterfall-elevator cap hopper sizes
Ideal for space-constrained line layouts or for high-speed or large cap applications that can benefit from increased cap capacity
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Cap hopper fill level sensors & low-level alarms
Detect low fill levels in the cap hopper and trigger an alarm when fill levels fall below the selected set point
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Explosion proof configurations
Ideal for aggressive environments producing potentially flammable products
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Remote electrical control panels
Ideal for challenging line layouts or aggressive environments producing potentially flammable products
PackWest inline capping systems are used in a wide range of industries including:
Additional Products
PackWest rotary disk cap sorting systems offer unmatched flexibility. They are ideal for for screw-on caps whose height is greater than their width and screw-on or snap-on caps with flip-lids, squeeze spouts or other consumer convenience features.